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Gajanand Engineeringand ServicesBURNERS, CONTROLLERS & SPARES SPECIALIST
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Authorized Burner Servicing

Industrial Burner Repair, Tuning & AMC Solutions

Unplanned burner breakdown locks down your entire factory production line. We provide specialized on-site burner servicing, gas train leak testing, combustion calibration, and Annual Maintenance Contracts (AMC) across Gujarat's major manufacturing hubs, utilizing genuine brand parts.

On-site service in: Ahmedabad, Morbi, Surat, Vadodara, Rajkot, Kadi, Mehsana
24/7 Breakdown Dispatch

Why Gajanand Services?

  • 8+ Years Experience in combustion setups.
  • Ready Stock Advantage of sequence controllers & pumps.
  • GST Compliant tax invoices for all AMC services.
ESTD. 2017 | AHMEDABAD

1. Product Repair & Diagnostic Services

We diagnose and repair specific burner parts, sequence panels, and combustion trains. When a component fails, our service technicians replace them with genuine OEM spares.

Sequence Controller TimersDiagnostic validation of safety timing logic, lockout sequence, and flame signal relay.
Suntec Gear Pump CalibrationCleaning internal mesh filters, adjusting output pressure (up to 20-30 bar), and alignment.
Ignition Electrode & Flame PhototubesCleaning carbon soot, adjusting spark gap (3-4mm), and checking photodiode sensitivity.

2. Annual Maintenance Contracts (AMC)

Preventative AMC programs are designed to optimize combustion parameters, minimize fuel bills, and secure continuous uptime for steam boilers, textile stenters, and snack fryers.

Air-Fuel Ratio Combustion TuningTuning damper actuators to optimize the O2 and CO excess combustion ratios, reducing fuel bills.
Electronic Flue Gas AnalysisMeasuring stack temperature, carbon dioxide levels, and draft pressure to optimize burner efficiency.
Safety Interlock ChecksTesting low-water cut-offs, high-limit temperature gauges, and gas pressure switch thresholds.
Service Programs

Structured B2B AMC Plans

Select the preventative maintenance schedule that fits your processing plant requirements.

Quarterly Check

Basic Health Check AMC

Ideal for low-run auxiliary heating burners or backup hot air generators.

  • 4 Scheduled service visits/year
  • Electrode & nozzle cleaning
  • Standard safety system check
MOST POPULAR
Bi-Monthly Check

Standard Preventative AMC

Optimized for continuous continuous-run steam boilers and namkeen fryers.

  • 6 Scheduled service visits/year
  • Flue gas analysis & O2 tuning
  • Includes 2 emergency breakdown calls
Monthly Check

Comprehensive Burner AMC

Designed for high-output chemical reactors and large steel rolling furnaces.

  • 12 Scheduled service visits/year
  • Unlimited emergency breakdown calls
  • Priority stocking for backup spares

Our 25-Point Industrial Servicing Protocol Includes:

Nozzle Inspection: Atomizing pattern validation and soot removal.
Oil Gear Pump Check: Cleansing mesh filter and pressure setting.
Ignition System Setup: Carbon soot scraping and 3.5mm gap spacing.
Flame Signal Sensors: Lens alignment on QRB photocells & QRA cells.
Gas Train Solenoids: Leakage safety tests and filter mesh cleaning.
Damper Actuators: Air-fuel draft positioning limits verification.
Q&A Knowledge Base

Servicing & AMC FAQ

Q:What is included in Gajanand's Industrial Burner AMC?

Our Annual Maintenance Contract (AMC) covers scheduled preventative cleaning, carbon soot removal, ignition electrode alignment, photocell sensitivity testing, Suntec oil pump pressure calibration, gas leak tests on double-solenoid valves, and combustion efficiency tuning using electronic flue gas analyzers.

Q:How does regular combustion calibration reduce industrial fuel bills?

By measuring and tuning the excess air-to-fuel ratio, we ensure complete fuel combustion. Even a minor 2% excess oxygen offset can lead to significant waste in high-capacity steam boilers or hot air generators. Proper calibration reduces fuel consumption by up to 5% to 8% annually.

Q:How often should industrial burner nozzles and oil filters be serviced?

For light diesel oil (LDO) or heavy furnace oil burners, nozzles should be checked for wear and spray pattern blockages every 3 months. Oil pumps and filter meshes should be cleaned quarterly to prevent pump gear friction and startup sequence lockouts.

Q:Do you supply genuine replacement parts during breakdown servicing?

Yes. Gajanand Engineering & Services maintains immediate stocks of 18+ leading global brands (including Siemens sequence controllers, Suntec pumps, Dungs multiblocs, and Danfoss nozzles) at our Odhav warehouse, enabling same-day parts replacement during service calls.

Schedule a Burner Service / AMC Visit

Submit your burner breakdown details or request a custom preventative AMC quote. Our technicians dispatch with calibrating equipment and original brand spares.

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